The new, facelifted Mazda3 will be the first Mazda vehicle in Australia to debut the company's new SKYACTIV technology. Showcasing a more refined exterior and interior design the new Mazda3 range also introduces a model with the new-generation SKYACTIV-G petrol engine and SKYACTIV-Drive automatic transmission.

Given Mazda3's position as the company's best-selling model both in Australia and overseas, it's the perfect candidate to introduce SKYACTIV technology that offers the combination of dynamic performance and high fuel efficiency.

Mazda3, SKYACTIV Reach New Heights

In addition to the Mazda3's current MZR 2.0-litre dual-overhead-cam 16-valve four-cylinder engine, the all-new high-efficiency direct-injection SKYACTIV-G 2.0-litre petrol engine will be available in Australia for the first time. Mated to the all-new SKYACTIV-Drive six-speed automatic transmission, SKYACTIV will be available in either sedan or hatchback models. The MZR 2.0-litre engine will continue to be available with the current six-speed manual as standard equipment or the current five-speed automatic as an option.

Approximately 2 kilograms lighter than the current MZR 2.0-liter engine, the SKYACTIV-G 2.0-litre adopts multi-hole injectors to enhance fuel spray characteristics, along with specially developed piston cavity shapes that ensure a shorter combustion time and suppresses the impact on power and torque from engine knocking. Pumping loss is also decreased by employing dual sequential valve timing (S-VT).

Using regular unleaded fuel, the new Mazda3 SKYACTIV achieves a high compression ratio of 12.0:1 and delivers 113kW at 6,000 rpm and 194Nm of torque at 4,100 rpm.

Compared to the current Mazda3 MZR 2.0-litre engine, the maximum power of the new SKYACTIV-equipped Mazda3 is increased by approximately five percent (from 108 kW at 6,500 rpm) and torque is increased by almost seven percent (182Nm at 4,500 rpm). With improved torque, coupled with a drive control system that utilises coordinated controls of the engine and transmission, Mazda3s with SKYACTIV technology excel in dynamic response, further maintaining the Zoom-Zoom idea of oneness between car and driver.

Class-leading fuel economy

Fuel economy also gets a boost from the combination of a SKYACTIV engine and transmission. When equipped with the SKYACTIV-G 2.0 litre petrol engine and SKYACTIV-Drive six-speed automatic transmission, the new Mazda3 will be Australia's most fuel efficient, petrol-powered, automatic small car.

The improved fuel efficiency of the new Mazda3 equipped with SKYACTIV can be partially attributed to combining all the best features of the technology available in today's transmissions. For SKYACTIV-Drive, the key advantages of a conventional automatic transmission, Continuously Variable Transmission (CVT) and Dual Clutch Transmission (DCT) were integrated. In addition, a torque converter with a lock-up clutch was enhanced to ensure improvement in fuel efficiency and an increase in direct drive feel.

In addition, the new SKYACTIV-equipped Mazda3 will be the first Mazda model in Australia to feature i-stop, the company's award-winning idling stop system. The i-stop system reduces fuel consumption by automatically shutting down the engine when the vehicle comes to a standstill. Mazda's i-stop system has been designed for use with direct injection engines and uses combustion energy to restart the engine in just 0.35 seconds, about half the time of most other idling stop systems.

Mazda SKYACTIV-G 2.0 litre 4-cylinder direct injection petrol engine

This engine, featured on the new SKYACTIV-equipped Mazda3, achieves a breakthrough in petrol engine performance.

To achieve this breakthrough, Mazda engineers intensively researched the process of combustion. In particular, a number of areas were studied in great detail allowing engineers to clarify the variables that needed to be optimised to achieve ideal combustion:

Four key factors that boost thermal efficiency

Based on this continual research effort, particular emphasis was placed on improving the following four factors in the development of the new-generation SKYACTIV-G 2.0 litre engine.

  • compression ratio
  • combustion duration
  • intake volume control (pumping loss)
  • load and coefficient of friction (mechanical resistance loss)

For example, if the compression ratio is raised, fuel economy improves. But if the compression ratio is increased to get a higher expansion ratio, a limit is reached where knocking and other abnormal combustion effects rapidly increase. This was accepted in the past and the opportunity was missed to realise significant fuel economy improvements.

The new SKYACTIV-G engine has broken through this limit with expansion ratios close to the ideal level. This has been achieved by fully employing the freedom of spray formation given by the direct injection system, and matching air flow and combustion chamber shape with CAE (Computer Aided Engineering) to enable control over flame propagation.

Main technology advances of the new Mazda SKYACTIV-G 2.0 litre engine

Newly designed engine body structure

  • Reduced mechanical resistance
  • Optimum air-fuel mixture formation

New generation direct injection system

  • Fuel atomisation
  • Optimum air-fuel mixture formation

Highly functional variable intake valve timing system

  • Optimal control of air intake volume

Mazda SKYACTIV-Drive

Newly developed six-speed automatic transmission delivers a significant fuel economy improvement along with a more direct shift feel.

With the new-generation SKYACTIV-Drive automatic transmission, our goals were to contribute significantly to fuel economy and improve the direct feel. As with the new generation SKYACTIV-G engine, development was approached by pinpointing the control factors for achieving our targets and concentrating on how they could be improved.

Because the new-generation SKYACTIV-Drive automatic transmission is a completely new design, Mazda engineers aimed to make improvements in the control factors, focussing particularly on factors that extend the range of the lock-up mechanism and improve the direct shift feel.

Extending lock-up range and enhancing precision and response of hydraulic control

Of particular importance for extending the lock-up range is managing vibration of the clutch that couples the input and output shafts. The mechanisms of high-frequency clutch vibration were analysed to ascertain the desired properties for the clutch surface and its heat resistance, the rigidity of the supporting structure, and control factors such as hydraulic fluid volume and hydraulic pressure that influence vibration.

Armed with this information, CAE was conducted and quality engineering for efficiency applied in development, optimising the design including the reciprocal influences of the control factors. The lock-up range was able to be substantially extended as a result. Also, by ascertaining the least required volume of hydraulic fluid for each part of the transmission, a more direct shift feel was achieved due to faster clutch movement.

Improved ride

The Mazda3 has earned a solid reputation for its sporty and exciting handling that delivers an equally pleasurable driving feel which emphasizes consistency between the driver's expectations and the car's response. Inheriting this pedigree, the new Mazda3 not only improves upon this sense of oneness between driver and vehicle but also offers a comfortable driving experience that all passengers can feel and enjoy in various driving scenarios.

The front MacPherson strut and rear multi-link suspension layout of its predecessor has been optimised for the new Mazda3. Changes to the front and rear dampers further improves the nimble responsiveness of steering operations and the flat, comfortable ride for which the current model is known.

The body of the new Mazda3 has also been further reinforced for greater rigidity, improving upon the current model's already stellar agility and handling stability. This was partly achieved by increasing the number of spot welds used to join the suspension crossmembers (to which the front and rear suspensions are mounted) to the reinforced body areas (model dependant). Use of stronger materials for reinforcements made it possible to more effectively disperse input from the suspension crossmember mounts to the body, thereby greatly improving overall body rigidity. In addition, the two reinforcement bars located under the centre of the floor panel of the current Mazda3 were replaced by a single new brace that is both stronger and more rigid. Employing this sheet of reinforcing material suppresses fore-aft body deformation and improves NVH performance (model dependant).

Engaging, Efficient Exterior

This mid-generation evolution of the Mazda3 also extends to its exterior design. The current model's rich expression and bold stance has been updated to deliver a well-toned look that conveys even higher quality and visual appeal. Increased aerodynamics and stylised features give the new Mazda3 a more sophisticated look, blending seamlessly with functionality.
The new Mazda3's exterior appearance ultimately features a more taut impression with a new front fascia and updated five-point grille opening for both sedan and hatchback styles. New design characteristics include more delicately sculpted forms around the openings on the outside edge of the front bumper and a rounded fog lamp shape (changed from the horizontally-wide version of the current model).

Mazda3 sedan and hatchback models equipped with SKYACTIV-G engines will be further distinguished with exclusive elements, such as an all-new engine cover featuring a deep blue metallic paint finish with black sections along either side; headlamp units outfitted with a transparent blue ring around the centre lens to emphasize the vehicle's distinctive character; and a badge featuring a "SKYACTIV" logo against a clear-blue background.

Aerodynamics play heavily to a vehicle's carbon footprint. Improved aerodynamic performance yields greater fuel economy and further reduces CO2 emissions while also contributing to handling stability. With this in mind, the front bumper design was optimised, as were underbody parts, to more effectively streamline the flow of air travelling beneath the floor. The shape of the lower sections of the front bumper's sides were redesigned to protrude forward and the fins beneath were made larger. This adjustment effectively distributes the flow of air hitting the engine compartment and the front tyre deflector, suppressing turbulence in cooling the engine as well as along the sides of the body.

Other aerodynamic aids that further streamline airflow throughout and around the vehicle include enlarging and flattening the engine cover (on models equipped with the SKYACTIV-G engine); increasing the floor under-covers by approximately 10 percent and eliminating vertical grooves for a smoother design; increasing the rigidity of the front tyre deflectors to prevent deformation and establish a good balance between brake cooling, aerodynamic performance and handling stability; and an added clamshell silencer shaped to sit on angle with the road surface. (SKYACTIV-equipped model only)

The devil truly is in the details, and Mazda's engineers didn't miss a single one. The end result is a 0.27 Cd for the sedan (SKYACTIV-equipped model only), an approximately 13 percent improvement over the 0.31 Cd of current models. The hatchback version has a 0.29 Cd (SKYACTIV-equipped model only), an approximately 12 percent increase over the 0.33 Cd of current models.

The refreshed exterior look is completed with all-new 16- and 17-inch aluminium wheel designs. The 16-inch wheel now features 10 twisted-surface spokes, increased from the current model's seven-spoke design, and the 17-inch wheel is characterised by enlarged openings between each spoke, creating a look that adds to a lighter yet more dynamic feel.

High Quality, Intuitive Interior

The interior design has also been updated and was developed with the end goals of a more inviting cabin and higher quality feel. Beginning with the instrument panel – the largest landscape within the cabin – black is now used throughout the centre stack and shift gate to provide an even bolder look. Silver-coloured, satin-polished details were added to areas frequently operated by consumers, such as the outer rings of the three climate-control dial switches and the audio control panel, as well as the ventilation louvers on the centre panel. In addition to creating a feeling of higher refinement, the silver-on-black colour scheme further accentuates the location of these common controls and switches, which increases legibility and lessens the amount of time drivers take their eyes off the road, consequently reducing operating errors.

The Multi Information Display (MID) and liquid crystal display (LCD) also received colour adjustments, changing from the red text and graphics of the current model to an easier-to-read white.

The sporty twin-meter design of the instrument cluster itself remains unchanged but is highlighted with new, continuous-lit white graphic meters, which provide better readability, even in bright daylight hours. Backlight colours also differ depending on the model: dynamic grey for non-SKYACTIV models while SKYACTIV-equipped models will feature a blue gradation backlight as well as white-graphic meter panels.

Proving that even on a mid-cycle refresh, engineers truly sweat the details, the forward projection of the shift knob on SKYACTIV-Drive equipped models has been increased by nearly 4mm over the current AT shift knob, resulting in a better grip feel and smoother shifts in both front-aft and left-right directions.

For more information contact:

Steve Maciver
Public Relations Manager
(03) 8540 1961
0437 125 589
smaciver@mazda.com.au

Heidi Storey
Media Communications Specialist
03 8540 1962
0439 347 658
hstorey@mazda.com.au